Titanium Sponge Factory

 

Titanium Manufacturing Capabilities From Sponge to Finished Products

XRUN operates an integrated titanium production system covering titanium sponge manufacturing, vacuum melting, forging, rolling, finishing and inspection. Our facilities support the production of titanium sponge, ingots, billets, bars, plates, sheets, coils, strips, rings, discs and custom titanium forgings for industrial applications.


Whether customers require standard mill products or custom dimensions, our production teams can support projects from raw material processing to finished product delivery.

 

Production Overview

 

Manufacturing Process

Products

Titanium Sponge Production

Titanium Sponge

Vacuum Melting

Titanium Ingots

Forging

Billets, Bars, Rings, Discs

Rolling

Plates, Sheets

Strip Processing

Coils, Strips

Finishing & Inspection

Finished Titanium Products

 

Titanium Sponge Manufacturing

 

Annual Capacity: 30,000 Tons

  • Titanium sponge production is the starting point of our manufacturing process. The facility includes titanium sponge reactors, reduction and distillation systems, crushing equipment and supporting infrastructure.
  • By producing titanium sponge internally, XRUN supports material availability for downstream melting and processing operations while maintaining control over production scheduling and material traceability.

Typical Applications

  • Titanium alloy production
  • Aerospace materials
  • Chemical processing equipment
  • Industrial titanium products

Melting Factory

 

Melting Factory

 

Vacuum Melting Capabilities

Maximum Ingot Weight: 12 Tons
Our melting facility includes:

  • 2 × 3 Ton VAR Furnaces
  • 4 × 10 Ton VAR Furnaces
  • Automatic Sponge Mixing System
  • 8,000 Ton Hydraulic Press

Titanium sponge and alloying materials are processed through vacuum arc remelting technology to produce titanium and titanium alloy ingots for forging and rolling applications.
Available Materials

  • Commercially Pure Titanium
  • Titanium Alloys
  • Customer-Specified Compositions

 

 

Forging Capabilities

Annual Capacity: 15,000 Tons
The forging workshop is equipped with a 4,500-ton high-speed forging press capable of producing:

 

  • Billets
  • Bars
  • Rings
  • Discs
  • Custom Forgings


Production parameters are monitored throughout the forging process to support dimensional consistency and process control.

Sheet & Plate Production Factory

 

Sheet & Plate Production Factory

 

Plate & Sheet Manufacturing

Annual Capacity: 20,000 Tons
The rolling facility includes:

  • 2.45 m Reversible Rolling Mill
  • Electric Heating Furnaces
  • Vacuum Flattening Systems
  • Pickling Lines
  • Water Jet Cutting Equipment
  • Surface Grinding Equipment

Products include:

  • Titanium Plate
  • Titanium Sheet
  • Cut-to-Size Materials

 

 

Coil & Strip Manufacturing

Annual Capacity

  • 10,000 Tons Titanium Strip
  • 10,000 Tons Clad Coil

The production line supports hot rolled and cold rolled titanium strip and coil manufacturing for industrial applications.
Available grades include:

  • Grade 1
  • Grade 2
  • Grade 3
  • Grade 4
  • Grade 12
CoilStrip & Clad Coil Factory

 

Custom Manufacturing
 
 

Many projects require specifications that differ from standard catalog products.
XRUN supports customization including:

 

Dimensions

Thickness
Width
Length
Diameter

 
 

Surface Conditions

Pickled
Polished
Ground
Machined

 
 

Technical Requirements

Mechanical Properties
Heat Treatment Conditions
Ultrasonic Testing
Additional Inspection Requirements

 
 

Documentation

Mill Test Certificates
Inspection Reports
Export Documentation
Third-Party Inspection Reports

 

 

Testing Equipment 1.jpg

 

Inspection Capabilities

Inspection activities may include:

 

  • Chemical Composition Analysis
  • Mechanical Testing
  • Dimensional Inspection
  • Surface Inspection
  • Ultrasonic Testing


Testing requirements can be performed according to customer specifications and project requirements.

 

Industries We Support

Our manufacturing capabilities support customers in:

Aerospace

1

>>

Semiconductor Equipment

2

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Chemical Processing

3

>>

Medical Manufacturing

4

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Marine Engineering

5

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Energy Equipment

6

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Industrial Fabrication

7

 

Start Your Project

 

 

Looking for a titanium manufacturing partner?
Send us your material specifications, drawings or procurement requirements. Our team can assist with material selection, manufacturing feasibility and quotation support.